Unlock the Future of High-Performance Materials with Our Ceramic Composite Innovation

Introduction

In industries where strength, durability, and thermal resistance are non-negotiable, materials that can withstand extreme conditions while maintaining their integrity are essential. Enter our patented “Ceramic Composite Materials and Methods” (Patent #10214455), a breakthrough in material science designed to redefine the boundaries of what’s possible in advanced manufacturing and engineering.

The Challenge

In sectors like aerospace, automotive, and defense, traditional materials often face limitations when exposed to extreme environments. Metals can degrade under high temperatures, polymers can warp or melt, and other ceramics may crack under stress. The need for a material that combines lightweight properties with exceptional strength and thermal resistance has never been more critical. These industries require materials that can not only endure but excel in challenging conditions, from the blistering heat of a jet engine to the intense pressures of deep-space exploration.

The Solution

Our ceramic composite material is engineered to meet these exacting demands, offering a unique combination of properties that set it apart from anything currently on the market. Here’s why licensing this technology can propel your business to the forefront of material innovation:

Unmatched Strength and Durability: This patented composite material is designed to withstand the most demanding environments. Its structure is optimized for high strength-to-weight ratios, providing the robustness needed for applications where material failure is not an option. Whether used in structural components, protective coatings, or other critical applications, this material offers reliability where it counts.
Exceptional Thermal Resistance: One of the standout features of our ceramic composite is its ability to maintain stability at extreme temperatures. This makes it ideal for applications in aerospace, automotive, and industrial settings where materials are regularly exposed to high heat. With this technology, your products can go further and endure more, opening up new possibilities for design and function.
Versatile Applications Across Industries: The versatility of this ceramic composite material is one of its greatest strengths. It can be tailored to meet the specific needs of a wide range of industries, from aerospace components that require lightweight and heat-resistant materials to industrial machinery that demands high durability. This adaptability allows you to innovate and create solutions that are not only functional but superior.
Sustainable and Cost-Effective Manufacturing: Our patented methods ensure that these advanced materials can be produced efficiently and at scale, reducing waste and lowering production costs. This sustainability factor not only benefits your bottom line but also aligns with growing global demand for environmentally conscious manufacturing practices.
Competitive Advantage and Market Leadership: By licensing this technology, you position your company as a leader in material innovation. In a competitive market where performance and reliability are key differentiators, offering products that incorporate our ceramic composite material will set you apart. This patent is more than just a material—it’s a strategic asset that can elevate your brand and drive growth.

The Opportunity

The future of high-performance materials is here, and it’s ready to be licensed. With our ceramic composite materials and methods, you’re not just adopting a new material—you’re embracing a new standard of excellence in engineering and manufacturing. This patent offers a unique opportunity to enhance your product offerings, improve performance, and lead the way in industries where innovation is essential.

Don’t miss your chance to be at the cutting edge of material science. License this technology today and unlock the full potential of what your products can achieve.

Abstract
Claims

Provided herein are methods of making composite materials. The methods may include infiltrating a carbon nanoscale fiber network with a ceramic precursor, curing the ceramic precursor, and/or pyrolyzing the ceramic precursor. The infiltrating, curing, and pyrolyzing steps may be repeated one or more times. Composite materials also are provided that include a ceramic material and carbon nanoscale fibers.

I claim:

1. A method of forming a composite material, the method comprising:

providing a carbon nanoscale fiber network which comprises a plurality of substantially aligned carbon nanoscale fibers;

infiltrating the carbon nanoscale fiber network with a first amount of a liquid ceramic precursor;

curing the first amount of the liquid ceramic precursor to form a cured ceramic precursor; and

pyrolyzing the cured ceramic precursor to form the composite material;

wherein the composite material comprises the carbon nanoscale fibers at a volume fraction of at least 35%.

2. The method of claim 1, wherein the volume fraction of the carbon nanoscale fibers in the composite material is about 40% to about 80%.

3. The method of claim 1, wherein the electrical conductivity of the composite material is about 2.0×10⁴S/m to about 3.0×10⁴S/m.

4. The method of claim 1, further comprising:

infiltrating a second amount of the liquid ceramic precursor into the composite material;

curing the second amount of the liquid ceramic precursor to form a second amount of a cured ceramic precursor; and

pyrolyzing the second amount of the cured ceramic precursor.

5. The method of claim 4, wherein the volume fraction of carbon nanoscale fibers in the composite material is about 50% to about 70%.

6. The method of claim 4, wherein the electrical conductivity of the composite material is about 2.0×10⁴S/m to about 2.5×10⁴S/m.

7. The method of claim 4, wherein the composite material is (i) flexible, and (ii) has a tensile strength of at least 400 MPa.

8. The method of claim 1, wherein the providing of the carbon nanoscale fiber network comprises:

providing a carbon nanoscale fiber network which comprises a plurality of randomly oriented carbon nanoscale fibers; and

stretching the carbon nanoscale fiber network to substantially align the plurality of randomly oriented carbon nanoscale fibers, wherein the stretching of the carbon nanoscale fiber network imparts the carbon nanoscale fiber network with a stretch ratio of about 10% to about 70%.

9. The method of claim 8, wherein the stretch ratio is about 25% to about 45%.

10. The method of claim 8, wherein the stretch ratio is about 35%.

11. The method of claim 1, wherein the plurality of substantially aligned carbon nanoscale fibers comprises single-wall carbon nanotubes, multi-wall carbon nanotubes, or a combination thereof.

12. The method of claim 1, wherein the liquid ceramic precursor comprises a polysilazane, a polysiloxane, a polyborosiloxane, a polyborosilane, a polyborosilazane, a polycarbosiloxane, a polycarbosilane, or a combination thereof.

Title

Ceramic composite materials and methods

Inventor(s)

Chengying Xu

Assignee(s)

Florida State University Research Foundation Inc

Patent #

10214455

Patent Date

February 26, 2019