Precision Electrosurgery for Delicate Procedures

Introduction

This fine dissection electrosurgical device provides surgeons with the precision needed for complex and delicate procedures, offering enhanced control over tissue dissection while minimizing damage to surrounding areas. The device enables targeted, high-frequency electrical currents to cut through tissue with remarkable accuracy, making it ideal for surgeries requiring fine dissection, such as neurosurgery, vascular surgery, or certain laparoscopic procedures. For medical device companies, this technology offers the opportunity to advance surgical tools that cater to the increasing demand for minimally invasive techniques.

The Challenge: Precision in Electrosurgical Dissections

Surgical procedures, especially in sensitive areas like the brain or vascular system, require exceptional precision to avoid damaging critical structures. Traditional electrosurgical tools often lack the finesse needed for such delicate tasks, which can lead to unintended tissue damage or less-than-ideal patient outcomes. Surgeons are looking for devices that give them more control and precision, reducing the risk of complications while improving the effectiveness of the procedure. As minimally invasive surgeries become more common, the need for more advanced surgical devices has grown.

Electrosurgical Device for Fine Dissection

This electrosurgical device solves these challenges by offering a highly refined tool that enables fine dissection with minimal collateral damage. Its unique design delivers focused energy to the target tissue, allowing surgeons to make precise cuts and control bleeding simultaneously. The device’s ability to provide controlled dissection makes it an essential tool for surgeries in sensitive areas where even minor errors can have significant consequences. It also supports minimally invasive approaches, allowing surgeons to perform complex operations through smaller incisions, leading to faster patient recovery times and fewer complications.

Key Benefits for Medical Device Manufacturers and Surgeons

For medical device companies, this technology provides an opportunity to introduce a next-generation electrosurgical tool that improves surgical outcomes and aligns with the growing trend of minimally invasive procedures. Surgeons will benefit from enhanced control during delicate dissections, allowing them to perform more precise operations while reducing risks to patients. Healthcare providers can offer better patient care by incorporating advanced surgical tools that ensure more accurate, safer, and effective procedures.

Invest in Advanced Surgical Precision

Licensing this precision electrosurgery device technology positions your company as a leader in surgical innovation. By offering a device that improves fine dissection and enhances surgical control, your business can meet the rising demand for safer, more effective surgical procedures. This technology offers a smart investment for companies focused on advancing healthcare outcomes and providing cutting-edge surgical tools.

An electrosurgical wand. At least some of the illustrative embodiments are electrosurgical wands including an elongate shaft that defines a handle end and a distal end, a first discharge aperture on the distal end of the elongate shaft, a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode has an edge feature, a first return electrode of conductive material disposed a substantially constant distance from the first active electrode, and an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit.

What is claimed is:

1. An electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end, the distal end defining a thickness;
a connector comprising a first and second electrical pins;
an insulative sheath characterized by a plurality of discharge apertures on the distal end of the elongate shaft, the plurality of discharge apertures fluidly coupled to a first fluid conduit, and the first fluid conduit within the elongate shaft;
a first active electrode of conductive material disposed on the distal end of the elongate shaft the first active electrode having an edge feature, and the first active electrode electrically coupled to the first electrical pin;
a first return electrode of conductive material, the first return electrode comprising an extended feature disposed a substantially constant distance from a distal apex of the first active electrode, and the first return electrode electrically coupled to the second electrical pin; and
an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit, the second fluid conduit within the elongate shaft and wherein the aspiration aperture is offset from a plane that bisects the distal end thickness of the elongate shaft.
2. The electrosurgical wand of claim 1 wherein the edge feature is at least one selected from the group consisting of: a scalloped portion, a cut, a divot, and an asperity.
3. The electrosurgical wand of claim 1 wherein the edge feature comprises a cut, the cut has a diameter and a depth on each side between and including 0.008 and 0.012 inches.
4. The electrosurgical wand of claim 1 wherein the edge feature comprises a cut, the cut has a diameter and a depth on each side of 0.010 inches.
5. The electrosurgical wand of claim 1 wherein the edge feature comprises a first and second cut disposed on opposed sides of the first active electrode.
6. The electrosurgical wand of claim 1 wherein first active electrode further comprises a loop of wire.
7. The electrosurgical wand of claim 6 wherein the loop of wire has a diameter between and including 0.025 and 0.035 inches.
8. The electrosurgical wand of claim 6 wherein the loop of wire has a diameter of 0.030 inches.
9. The electrosurgical wand of claim 1 wherein the non-conductive spacer comprises a step feature operable to limit a tissue penetration depth of the first active electrode.
10. The electrosurgical wand of claim 1 wherein the extended feature comprises a tab.
11. The electrosurgical wand of claim 1 wherein the plurality of discharge apertures are fluidly coupled to a plurality of fluid flow channels disposed in an annular gap between the insulative sheath and the elongate shaft.
12. The electrosurgical wand of claim 1 wherein the plurality of discharge apertures encircle the elongate shaft.
13. The electrosurgical wand of claim 1 wherein the plurality of discharge apertures are spaced proximally from a distal-most tip of the first return electrode.
14. The electrosurgical wand of claim 1 wherein the aspiration aperture defines an aperture width, and wherein a spacer fluid conduit transitions in width from the aperture width to a fluid conduit opening width not less than half an internal diameter of the shaft.
15. The electrosurgical wand of claim 14 wherein the spacer fluid conduit further transitions in depth from an aspiration chamber depth not less than half a thickness of a non-conductive spacer to a fluid conduit opening depth.

16. A system comprising:

an electrosurgical controller, the electrosurgical controller configured to produce radio frequency (RF) energy at an active terminal with respect to a return terminal;

an electrosurgical wand coupled to the electrosurgical controller, the electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end;
an insulative sheath characterized by a plurality of discharge apertures on the distal end of the elongate shaft, the plurality of discharge apertures fluidly coupled to a first fluid conduit, and the first fluid conduit within the elongate shaft;
a first active electrode of conductive material disposed on the distal end of the elongate shaft; wherein the first active electrode has an edge feature, and the first active electrode electrically coupled to the first electrical pin;
a first return electrode of conductive material, the first return electrode comprising an extended feature disposed a substantially constant distance from a distal apex of the first active electrode, and the first return electrode electrically coupled to the second electrical pin; and
an aspiration aperture on the distal end of the elongate shaft; the aspiration aperture having an aperture width and fluidly coupled to a spacer fluid conduit, the conduit transitioning in width from the aperture width to a fluid conduit opening width not less than half an internal diameter of the shaft.
17. The electrosurgical wand of claim 16 wherein the edge feature is at least one selected from the group consisting of: a scalloped portion, a cut, a divot, and an asperity.
18. The electrosurgical wand of claim 16 wherein the edge feature comprises a cut, the cut has a diameter and a depth on each side between and including 0.008 and 0.012 inches.
19. The electrosurgical wand of claim 16 wherein the edge feature comprises a cut, the cut has a diameter and a depth on each side of 0.010 inches.
20. The electrosurgical wand of claim 16 wherein first active electrode further comprises a loop of wire.
21. The electrosurgical wand of claim 20 wherein the loop of wire has a diameter between and including 0.025 and 0.035 inches.
22. The electrosurgical wand of claim 20 wherein the loop of wire has a diameter of 0.030 inches.
23. The electrosurgical wand of claim 16 wherein the extended feature comprises a tab.
24. The electrosurgical wand of claim 16 wherein the plurality of discharge apertures are fluidly coupled to a plurality of fluid flow channels disposed in an annular gap between the insulative sheath and the elongate shaft.
25. The electrosurgical wand of claim 16 wherein the plurality of discharge apertures encircle the elongate shaft.
26. The electrosurgical wand of claim 16 wherein the plurality of discharge apertures are spaced proximally from a distal-most tip of the first return electrode.

27. A method comprising:

flowing a conductive fluid within a fluid conduit disposed within a electrosurgical wand, wherein the conductive fluid discharges through a plurality of discharge apertures flows past a return electrode disposed distally from the fluid conduit over an active electrode, and is then aspirated though an aspiration aperture that is offset from a plane that bisects the thickness of the active electrode;
applying electrical energy between the active electrode and the return electrode;
forming, responsive to the energy, a localized plasma proximate to an edge feature disposed on the active electrode;
ablating, by the localized plasma, a portion of a target tissue proximate to the edge feature; and
heating, responsive to the energy, the target tissue proximate to a smooth feature disposed on the active electrode at locations spaced away from the edge feature to thereby provide concomitant hemostasis.
28. The method of claim 27 wherein flowing further comprises flowing the conductive fluid such that the conductive fluid is discharged at least partially toward the active electrode in the form of loop of wire.
29. The method of claim 27 wherein the aspiration aperture is fluidly connected with a fluid conduit in the electrosurgical wand, the aspiration aperture distal to the plurality of discharge apertures.
30. The method of claim 27 wherein the return electrode comprises an extended feature disposed a substantially constant distance from a distal apex of the active electrode.

31. An electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end;
a connector comprising first and second electrical pins;
a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode is electrically coupled to the first electrical pin;
wherein the first active electrode has an edge feature at a first discrete location, and a smooth feature at a second discrete location; and
a first return electrode of conductive material, the first return electrode electrically coupled to the second electrical pin; and
an aspiration aperture on the distal end of the elongate shaft, defining an aspiration aperture width and wherein the aspiration aperture is fluidly connected with a spacer fluid conduit, the conduit transitioning in width from the aperture width to a fluid conduit opening width that is not less than half an internal diameter of the shaft.
32. The electrosurgical wand of claim 31, wherein the edge feature is operable to ablate tissue, and wherein the smooth feature is operable to heat tissue for concomitant hemostasis.
33. The electrosurgical wand of claim 31, wherein the aspiration aperture is located on only one side of the elongate shaft and is disposed on an inferior surface of a non-conductive spacer supporting the first active electrode.

34. An electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end;
a connector comprising first and second electrical pins;
an insulative sheath characterized by a plurality of discharge apertures on the distal end of the elongate shaft, the plurality of discharge apertures fluidly coupled to a first fluid conduit, and the first fluid conduit within the elongate shaft;
a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode electrically coupled to the first electrical pin, and having an edge feature;
a non-conductive spacer disposed adjacent the first active electrode, the spacer comprising a step feature operable to limit the tissue penetration depth of the first active electrode;
a first return electrode of conductive material, the first return electrode comprising an extended feature disposed a substantially constant distance from a distal apex of the first active electrode, and the first return electrode electrically coupled to the second electrical pin; and
an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit, the second fluid conduit within the elongate shaft.

35. An electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end;
a connector comprising a first and second electrical pins;
an insulative sheath characterized by a plurality of discharge apertures on the distal end of the elongate shaft, the plurality of discharge apertures fluidly coupled to a first fluid conduit, and the first fluid conduit within the elongate shaft;
a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode electrically coupled to the first electrical pin and including an edge feature;
a first return electrode of conductive material, the first return electrode comprising an extended feature disposed a substantially constant distance from a distal apex of the first active electrode, and the first return electrode electrically coupled to the second electrical pin; and
an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit, the second fluid conduit within the elongate shaft; and wherein the aspiration aperture defines an aperture width, and wherein a spacer fluid conduit transitions in width from the aperture width to a fluid conduit opening width not less than half an internal diameter of the shaft.
36. The electrosurgical wand of claim 35 wherein the spacer fluid conduit further transitions in depth from an aspiration chamber depth not less than half a thickness of a non-conductive spacer to a fluid conduit opening depth.

37. A system comprising:

an electrosurgical controller, the electrosurgical controller configured to produce radio frequency (RF) energy at an active terminal with respect to a return terminal;

an electrosurgical wand coupled to the electrosurgical controller, the electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end;
an insulative sheath characterized by a plurality of discharge apertures on the distal end of the elongate shaft, the plurality of discharge apertures fluidly coupled to a first fluid conduit, and the first fluid conduit within the elongate shaft;
a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode electrically coupled to the first electrical pin and including an edge feature;
a first return electrode of conductive material, the first return electrode comprising an extended feature disposed a substantially constant distance from a distal apex of the first active electrode, and the first return electrode electrically coupled to the second electrical pin; and
an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit, the second fluid conduit within the elongate shaft and wherein the aspiration aperture is offset from a plane that bisects the thickness of the distal end of the elongate shaft.

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Title

Fine dissection electrosurgical device

Inventor(s)

Doug Evans, Michael D. Foster, Philip M. Tetzlaff, Rajitha Aluru, Jean Woloszko, Johnson E. Goode

Assignee(s)

Arthrocare Corp

Patent #

9168082

Patent Date

October 27, 2015

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