Eco-Friendly Durability with Nano-Engineered Bioplastics

Introduction

Imagine a bioplastic so innovative that it combines natural strength and sustainability in a single material. Our nano-engineered eggshell biopolymer blend offers an exceptional solution for industries looking to reduce plastic waste without sacrificing durability or performance.

This biopolymer blend, made from carefully selected, nano-engineered eggshell particles, creates a flexible yet sturdy film designed for diverse applications. Its resilience makes it perfect for packaging, consumer goods, and other products where sustainability and reliability are essential. The unique combination of materials in this bioplastic blend provides an advanced level of biodegradability, breaking down faster and more efficiently than conventional bioplastics, while maintaining structural integrity in daily use.

In addition to its biodegradability, this bioplastic is adaptable. It can be customized to meet specific needs for thickness, flexibility, and resistance, ensuring the perfect balance of performance and environmental responsibility. Manufacturers in sectors from food packaging to retail can now deliver eco-friendly products that meet consumer demand for sustainable options without compromising on quality.

Licensing this technology means embracing a future-focused, earth-friendly material designed for seamless integration into existing production lines. With the need for sustainable solutions growing every day, now is the time to lead in eco-conscious innovation.

 

4o
A biopolymer blend is provided that comprises a combination of three components: poly (butylene adipate-co-terephthalate) (PBAT); agriculture sourced polylactic acid (PLA); and engineered proteinaceous eggshell nanoparticles. The two polymer components can be present in any ratio but an approximate 70:30 ratio is preferred. The engineered proteinaceous eggshell nanoparticles are preferably about 10-25 nanometers. Also provided are methods of preparing biopolymer film and packaging components. Pelleted poly (butylene adipate-co-terephthalate) and agriculture sourced polylactic acid (PLA) are dissolved in chloroform and mixed together to form a polymer blend, and engineered proteinaceous eggshell nanoparticles are incorporated into the polymer blend, which is then extruded to create a biopolymer film or component.

The invention claimed is:

1. A method of preparing biopolymer blend film, the method comprising:

a) dissolving poly (butylene adipate-co-terephthalate)(PBAT) and agriculture based polylactic acid (PLA) in chloroform to form a polymer blend;
b) incorporating engineered proteinaceous eggshell nanoparticles (PENP) into the polymer blend to form a polymer nanoparticle blend;
c) precipitating and vacuum filtering the polymer nanoparticle blend to form a precipitated polymer nanoparticle blend; and
d) extruding the precipitated polymer nanoparticle blend to form a biopolymer film.
2. The method of claim 1, wherein the PBAT to PLA ratio is a 70:30 ratio.
3. The method of claim 1, wherein an amount of the PENP is used at between 0.5 to 2% by weight of the polymer nanoparticle blend.
4. The method of claim 3, wherein the PENP are between the size of 10-25 nanometers.
5. The method of claim 1, wherein the PENP are crystalline, irregular and porous.
6. The method of claim 1, wherein the PLA is derived from a renewable agriculture based source.
7. The method of claim 6, wherein the renewable agriculture based source is at least one of corn, corn starch, tapioca roots, tapioca chips, tapioca starch, sugar beets, and sugarcane.
8. The method of claim 1, wherein an amount of the PENP is used at between 0.5 to 1% by weight of the polymer nanoparticle blend.
9. A method of preparing a biopolymer blend packaging component, the method comprising:

a) dissolving poly (butylene adipate-co-terephthalate)(PBAT) and agriculture based polylactic acid (PLA) in chloroform to form a polymer blend;
b) incorporating engineered proteinaceous eggshell nanoparticles (PENP) into the polymer blend to form a polymer nanoparticle blend;
c) precipitating and vacuum filtering the polymer nanoparticle blend to form a precipitated polymer nanoparticle blend; and
d) extruding the precipitated polymer nanoparticle blend to form a biopolymer component.
10. The method of claim 9, wherein the PBAT to PLA ratio is a 70:30 ratio.
11. The method of claim 9, wherein an amount of the PENP is used at between 0.5 to 2% by weight of the polymer nanoparticle blend.
12. The method of claim 9, wherein the PENP are between the size of 10-25 nanometers.
13. The method of claim 9, wherein the PENP are crystalline, irregular and porous.
14. The method of claim 9, wherein the PLA is derived from a renewable agriculture based source.
15. The method of claim 14, wherein the renewable agriculture based source is at least one of corn, corn starch, tapioca roots, tapioca chips, tapioca starch, sugar beets, and sugarcane.
16. The method of claim 9, wherein an amount of the PENP is used at between 0.5 to 1% by weight of the polymer nanoparticle blend.

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Title

Nano engineered eggshell flexible biopolymer blend and methods of making biopolymer blend film and using such bioplastic blends for improved biodegradable applications

Inventor(s)

Vijaya Rangari, Boniface Tiimob

Assignee(s)

Tuskegee University

Patent #

11613648

Patent Date

March 28, 2023

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