Efficient Cooling and Air Filtration with Multi-Stage Chilled Systems

Introduction

As industries and commercial spaces become more conscious of air quality and energy consumption, there is an increasing need for systems that can effectively purify air while maintaining energy efficiency. The patented elevated multi-stage chilled filter system offers a groundbreaking solution, providing both advanced air filtration and efficient cooling through a multi-stage approach. This innovative system is designed to maximize filtration performance while minimizing energy consumption, making it ideal for HVAC applications in a variety of settings, from industrial plants to commercial buildings.

Air Quality and Energy Efficiency Challenges in HVAC Systems

Maintaining clean, breathable air in commercial, industrial, and residential spaces requires sophisticated filtration systems that can remove contaminants and pollutants while ensuring a comfortable indoor environment. Traditional filtration systems, however, often struggle to balance efficient cooling with high-performance filtration. Many HVAC systems are energy-intensive, particularly when they must run continuously to maintain both air purity and temperature control. This can lead to high operating costs and reduced sustainability.

For businesses and industries that require both efficient air handling and cooling, finding a solution that optimizes filtration while reducing energy usage is critical. Whether in large-scale manufacturing facilities, data centers, or office buildings, the demand for cleaner air and lower energy consumption is driving innovation in the HVAC space.

Multi-Stage Filtration and Cooling for Optimal Performance

Our patented elevated multi-stage chilled filter system offers a highly efficient solution that integrates advanced cooling and multi-stage filtration processes. By elevating the filtration stages and combining them with chilled air, this system ensures that contaminants are captured and filtered out in stages, leading to improved air quality. The multi-stage approach allows for better particulate separation and removal, with each stage capturing smaller and more specific contaminants.

This technology is particularly effective in environments where air quality is critical, such as clean rooms, industrial plants, or data centers, where dust, pollutants, and airborne contaminants can interfere with operations. The chilled air component of the system helps maintain a controlled temperature while ensuring that energy consumption is kept low, making it a more sustainable solution than traditional systems. Its versatility makes it suitable for use in a variety of applications, including commercial office spaces, healthcare facilities, and industrial operations.

Key Benefits

Advanced Filtration: Multi-stage filtration ensures better removal of contaminants and airborne pollutants, improving air quality.
Energy-Efficient Cooling: Chilled air combined with filtration provides temperature control while reducing energy consumption.
Versatile Applications: Suitable for use in commercial, industrial, and healthcare settings, enhancing both air quality and energy efficiency.
Sustainability: Reduces the need for high-energy HVAC systems while providing effective filtration and cooling.

Innovative Air Filtration for Cleaner, Cooler Environments

Licensing this multi-stage chilled filter system technology offers HVAC companies, environmental engineers, and facility managers an advanced solution for improving air quality while reducing energy consumption. This system’s ability to integrate effective filtration with chilled cooling offers a sustainable way to meet the growing demand for cleaner, more energy-efficient air handling solutions.

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Abstract
Claims

Refrigerated solvent is fed through a cooling jacket around an essential element extraction vessel. After circulating through the cooling jacket, the solvent is re-chilled and at least some of the solvent is passed into the extraction vessel, in which essential elements dissolve into the solvent. Downstream of the extraction vessel, after adsorbent media treatment, the extracted oil and solvent mixture is filtered, in a chilled state, through one or more filtration units. A filtration unit may be a system of vertically oriented filters of decreasing pore size sealed and insulated from the atmosphere. Pressurized gas is used to force the oil and solvent through the filters. Each filter stage has a removable lid, which provides convenient access for replacing the filter cartridge without disturbing the thermally insulated sidewalls of the filter stage.

The invention claimed is:

1. A filtration system comprising a solvent vessel, a plurality of filter stages and the same plurality of transfer tubes wherein:

each filter stage has:

a thermally insulated cylindrical side wall;

a thermally insulated top connected to the side wall;

a removable base that engages with the side wall;

a replaceable, elongated filter cartridge, wherein said filter cartridge is supported between said base and the top;

one or more supports upon which is mounted said side wall so that said base can be dropped down without moving said side wall;

an inlet port in said base located to introduce fluid into the filter stage outside of said filter cartridge;

an inlet port located to introduce a first pressurized gas into the filter stage outside of said filter cartridge; and

an outlet port in said base to drain fluid from the filter stage from inside said filter cartridge;

the solvent vessel has:

a thermally insulated side wall;

an inlet port for introducing a second pressurized gas above a surface of fluid in the solvent vessel, wherein the fluid comprises solvent; and

an outlet tube having a first end located at a bottom region of the solvent vessel and a second end located outside the solvent vessel;

and the transfer tubes are each removably connected:

at an outlet end thereof to one of the inlet ports in said bases for introducing fluid into the filter stages; and

at an inlet end thereof to either:

the second end of the outlet tube of the solvent vessel, to transfer fluid from the solvent vessel to a first of the filter stages; or

the outlet port of another of the filter stages such that the solvent vessel and the filter stages are connected in series.

2. The filtration system of claim 1, wherein each filter stage comprises a guide on the corresponding base positioned to locate the filter cartridge centrally in the filter stage.

3. The filtration system of claim 1, wherein each filter stage comprises a spacer positioned to locate an upper portion of said filter cartridge centrally in the filter stage, wherein the spacer defines a fluid communication path from a volume above the spacer to a volume below the spacer.

4. The filtration system of claim 1, wherein each filter cartridge is made from polypropylene.

5. The filtration system of claim 1, wherein the solvent vessel has chilled liquid carbon dioxide in its side wall.

6. The filtration system of claim 5, wherein the side wall of the solvent vessel is at a temperature between −20° C. and −40° C.

7. The filtration system of claim 1, wherein each filter stage has chilled liquid carbon dioxide in its side wall and its top.

8. The filtration system of claim 7, wherein the side walls and the tops of the filter stages are at a temperature of 0° C.

9. The filtration system of claim 1, wherein the first pressurized gas is nitrogen that is pressurized to 70-210 kPa.

10. The filtration system of claim 1, wherein the filtration system is sealed from an external atmosphere everywhere except at the outlet port of the filter stage that is at an end of the series.

11. The filtration system of claim 10, wherein the outlet port of the filter stage that is at an end of the series discharges into a collection vessel.

12. The filtration system of claim 11, wherein the outlet port of the filter stage that is at the end of the series discharges via a collection tube into the collection vessel.

13. The filtration system of claim 1, wherein:

the outlet port of the filter stage that is at the end of the series discharges via a collection tube into a collection vessel; and

the collection vessel is sealed from an external atmosphere via a pressure relief valve.

14. The filtration system of claim 1, wherein said bases of the filter stages and a base of the solvent vessel are thermally insulated from an external atmosphere.

15. The filtration system of claim 1, wherein the side walls and the tops of the filter stages are evacuated.

16. The filtration system of claim 1, wherein a base of the solvent vessel is double walled and is either evacuated or filled with liquid carbon dioxide.

17. The filtration system of claim 1, wherein the transfer tubes are thermally insulated.

18. The filtration system of claim 1, wherein a height of the one or more supports is sufficient to detach the transfer tubes from said bases, lower said bases and remove said filter cartridges without having to move the side walls of the filter stages.

19. The filtration system of claim 1, wherein a height of the one or more supports is greater than a height of the filter cartridge plus a height of the removable base with the inlet and the outlet ports.

Title

Elevated multi-stage chilled filter system

Inventor(s)

Ryan Delmoral Ko

Assignee(s)

Nextleaf Solutions Ltd

Patent #

10646793

Patent Date

May 12, 2020