Push the Boundaries of Performance with Nanoparticle-Reinforced Composites

Introduction

In the competitive world of advanced materials, staying ahead means pushing the boundaries of what’s possible. Our patented “Nanoparticle-Reinforced Composites and Methods of Manufacture and Use” (Patent #10,214,801) offers you a chance to do just that—unlocking new levels of performance, durability, and versatility that can redefine industries.

The Challenge

Modern manufacturing demands materials that are stronger, lighter, and more adaptable than ever before. Traditional composites have served well, but they often face limitations when extreme conditions or specific applications require more. Whether you’re in aerospace, automotive, consumer electronics, or any industry relying on high-performance materials, finding a solution that enhances product capabilities without adding significant weight or cost is critical.

The Solution

This patent introduces a breakthrough in composite material technology by integrating nanoparticles into the matrix. These nanoparticles are not just fillers—they actively reinforce the composite, resulting in a material with significantly enhanced properties. Here’s why licensing this technology is a game-changing move for your business:

Superior Strength and Durability: Nanoparticles provide extraordinary reinforcement at the molecular level, creating composites that are far stronger and more durable than traditional materials. This results in products that can withstand higher stress, offer longer lifespans, and perform reliably in extreme environments.
Lightweight Innovation: One of the greatest advantages of nanoparticle-reinforced composites is their ability to maintain or even reduce weight while enhancing strength. This is crucial for industries like aerospace and automotive, where every gram counts in improving efficiency and performance.
Versatile Applications: The potential uses for these composites are vast. From structural components in vehicles and aircraft to consumer electronics housings, medical devices, and even sports equipment, this material can be tailored to meet the unique demands of various industries, providing a competitive edge in multiple markets.
Efficient Manufacturing Process: Our patented methods ensure that these advanced composites can be manufactured at scale, with consistent quality and cost-effectiveness. This scalability makes it easier to integrate this technology into existing production lines without significant overhauls or delays.

The Opportunity

By licensing our nanoparticle-reinforced composite technology, you’re not just acquiring a material—you’re embracing a new era of product innovation. This patent offers the unique ability to enhance your product offerings, differentiate your brand, and meet the evolving demands of modern consumers and industries.

Don’t settle for the status quo. Take the leap into the future of materials science and empower your products with unmatched strength, lightweight performance, and versatility. License this technology today and start building the future.

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Abstract
Claims

Composite structures and methods of their manufacture are provided. In one embodiment, the composite structure includes a substrate which includes a relatively soft material, and nanoparticles which include a relatively hard material and which are embedded (i) within at least a surface region of the substrate, or (ii) uniformly within and throughout the substrate, in an amount effective to improve the wear resistance of the substrate. Methods for forming these composite structures include a hot-rolling process, a roll-bonding process, or a combination thereof.

I claim:

1. A method for forming a composite structure, the method comprising:

heating a metal substrate material to a selected temperature to form a heated metal substrate;

disposing a plurality of ceramic nanoparticles onto a surface of the heated metal substrate, wherein the ceramic nanoparticles have an average particle size of from 20 nm to 950 nm, wherein the plurality of ceramic nanoparticles are dispersed in a non-solvent liquid when disposing the plurality of ceramic nanoparticles on the heated substrate, wherein the non-solvent liquid evaporates upon contact with the heated substrate; and

applying a roller across the surface of the heated metal substrate under a pressure effective to embed the ceramic nanoparticles within a surface region of the heated metal substrate.

2. The method of claim 1, wherein the metal substrate material has a Brinell hardness between 40 MPa and 4,000 MPa and the ceramic nanoparticles have a Brinell hardness greater than 10,000 MPa.

3. The method of claim 1, wherein the metal substrate material has a recrystallization temperature that is lower than the selected temperature.

4. The method of claim 1, wherein the disposing comprises spraying a suspension of the nanoparticles dispersed in a liquid vehicle onto the surface of the heated metal substrate.

5. The method of claim 1, wherein the metal substrate material comprises aluminum, magnesium, titanium, or an alloy thereof.

6. The method of claim 1, wherein the ceramic nanoparticles have an average longest dimension from 50 nm to 200 nm.

7. The method of claim 1, wherein the ceramic nanoparticles comprises aluminum oxide, silicon carbide, or a combination thereof.

Title

Nanoparticle-reinforced composites and methods of manufacture and use

Inventor(s)

Chengying Xu

Assignee(s)

Florida State University Research Foundation Inc

Patent #

10214801

Patent Date

February 26, 2019